Fusion Patches

Premium Custom Embroidered Patches: Classic, Durable, & Made for Your Brand

Elevate your brand, team, or business identity with premium custom embroidered patches from Falcon Transfers. Featuring vibrant thread colors, precision stitching, and a classic textured finish, these patches give your logos and artwork a professional, long-lasting appearance. Simply upload your design, select your preferred size and backing option, and we’ll handle the rest!

Why Choose Falcon Transfers for Your Custom Embroidered Patches?

Custom Designs with Precision Stitching

Bring your logo, lettering, or artwork to life with professionally digitized embroidery. Our custom embroidered patches feature clean stitching, detailed designs, and vibrant thread colors that make your branding stand out.

Premium Embroidery Quality

Crafted with high-quality threads on a durable fabric base, our embroidered patches deliver a classic, professional finish. Each patch is carefully embroidered to ensure consistent stitching, excellent detail, and lasting quality.

Durable Construction & Classic Appearance

Designed for everyday use, our embroidered patches combine durability with timeless style. Their flat, stitched construction provides a clean, structured appearance that works beautifully with logos, lettering, and custom graphics.

Versatile Styling for Apparel & Accessories

Our custom embroidered patches are ideal for personalizing:

• Jackets, hoodies, and vests
• Hats, beanies, and caps
• Bags, backpacks, and totes
• Company uniforms and branded merchandise

Backing Options to Suit Your Project

Choose the backing option that best fits your needs. Patches can be sewn on or applied with heat when a heat-applied backing is selected. Always follow the application instructions and ensure your material is suitable for heat pressing.

Professional Digitizing & Digital Proof Approval

Every design is professionally digitized for embroidery, and a digital proof is sent for your approval before production begins. Digital proofs are typically prepared within 1 business day, with production taking approximately 2–4 business days after approval.

Fully Customizable for Businesses, Teams, and Creators

Whether you're creating merchandise for your clothing brand, outfitting a team, or personalizing accessories, our custom embroidered patches provide a professional and durable way to showcase your identity.

Ready to bring your artwork to life? Upload your logo or custom design today to create premium embroidered patches tailored to your brand!

How to Apply Custom Embroidery Patches with a Heat Press

Achieve a permanent, commercial-grade bond every single time. If you ordered your custom embroidery patches with our premium heat-applied iron-on backing, follow these professional step-by-step instructions to ensure maximum durability and a retail-ready finish.

Step 1: Position Your Custom Patch

Place your patch in the exact desired location on the garment. To prevent any shifting or misalignment during the transfer process, secure the edges using Falcon heat-resistant thermal tape.

Step 2: Load the Garment (The Face-Down Method)

Place the garment carefully onto the heat press lower platen with the patch facing down.

• Why this matters: Pressing from the backside allows the heat to directly penetrate the fabric, melting the high-sticky adhesive backing properly for a deep, permanent bond with the fabric fibers.

Step 3: Configure Heat Press Settings

Cover the backside of the garment with a protective sheet (Teflon sheet or parchment paper) and cure using the following optimal patch pressing settings:

• Temperature: 325°F (162°C)
• Time: 15 seconds
• Pressure: 70–80 PSI (Medium-Firm Pressure)

Step 4: Cool Down & Set

Remove the garment from the machine and lay it flat. Allow it to cool completely for at least 30 seconds before peeling away the thermal tape. This cooling period ensures the heavy-duty adhesive fully sets and locks into place.

⚠️ Important Application Note: Optimal temperature and timing settings may vary depending on your specific garment type, fabric blend, and heat press machine. We always highly recommend performing a test press on a sample fabric to determine the perfect temperature before starting full application.

Post-Application Care & Washing Instructions

Our premium Falcon Patches are engineered for heavy use and built to last.

• Wash Durability: Designed to withstand up to 50 home wash cycles without peeling or lifting.
• Best Practices: For maximum longevity, always turn the garment inside out and machine wash using cold water.

The Falcon Transfers Guarantee: Our Commitment to Your Success

Here At Falcon Transfers, we don’t just manufacture high-quality products; we partner with creators, Etsy sellers, clothing brands, and businesses to help your brand grow. Here is our absolute promise to you when you order our custom embroidery patches:

🌟 Commitment to Excellence

Your happiness and business success are our top priorities. We strive to exceed your expectations with every single order, ensuring your custom embroidered patches arrive with flawless, retail-ready stitching and vibrant details that elevate your apparel.

💬 Feedback-Driven Improvement

Your feedback is invaluable to us. It guides our continuous improvement and helps us refine our manufacturing process. We constantly update our Tajima embroidery machines, thread selections, and backing technologies based on your reviews to ensure you are always 100% satisfied.

🤝 A Fully Supportive Experience

Enjoy a seamless and stress-free experience from uploading your logo to final delivery. Our dedicated customer service team is always here to assist you at every step—whether you need help with vector file preparation, backing options, or heat press application settings.

🛡️ Premium Quality Assurance

We stand firmly behind the durability of our commercial-grade products. With our strict Quality Assurance, we use premium Isacord threads and high-sticky backing materials to ensure your patches remain securely attached, vibrant, and fade-resistant through countless washes.

Ready to bring your brand to life? You can upload your high-quality artwork files directly to our platform—we accept all file types and formats, including vector files (AI, EPS, SVG, PDF) and high-resolution raster images (PNG, JPG).

Once your file is submitted, our design team will review your artwork, create a digital custom patch proof, and get back to you shortly for your final approval.

• Need specific modifications? Please write any custom placement, size adjustments, or color instructions in the Notes text box before checking out.